Programmer, Mill 3

DESCRIPTION:
The Mill / Lathe Programmer III will develop complex CNC programs for precision parts manufactured on various CNC Milling machines and Lathes which include 2-1/2 through 5 axis capability. Exhibit a high proficiency with Mastercam Milling/Turning software to incorporate current options for high-speed material removal and best practices for machining processes. Work collaboratively with the Mill and Lathe programming teams utilizing the latest CAM, CNC and tooling technologies to improve machining efficiencies. Oversee training and documentation of processes to create programs for CNC machining processes. Salary range 110k-135k.

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ESSENTIAL DUTIES:*

• Analyze drawings, part specifications, tolerances and design data to generate complex CNC programs.
• Review and collaborate in the development of detailed manufacturing processes and tooling for machined parts.
• Design and document fixtures with complete set up and machining instructions for repetitive part manufacturing.
• Prepare detailed setup instructions for each milling operation following FMI ISO work instructions.
• Generate machine programs and manage encoding for probing, engraving and special instructions to manage machining processes.
• Confer with set-up personnel and operators to oversee part set up and program prove-out in order to obtain first article approval
• Revise programs to improve processes, instructions and eliminate errors or omissions on 1st run jobs.
• Manage the control of programs and instructions per FMI ISO instructions and POR protocols.
• Oversee and review programs and set-ups to assure maximum efficiency in production.
• Identify new technologies and assist in implementing improvements.
• Perform additional related duties as assigned.
• Oversee training and implementation of current capabilities of Mastercam software used to create machining programs for manufacturing components for FM Industries.
• Implement and document Best Known Methods for utilizing programming software to create and manage all aspects associated with creating machining programs.
• Areas of focus include machine and tool path verification.
• Establishing use of detailed tool libraries for all work centers.
• Document FMI standards for Mill-Lathe Programming procedures.
• Conduct monthly meetings to review team programming actions.
• Comply with applicable environmental, health and safety laws and regulations, Company policy and accepted safe work practices

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RECOMMENDED CERTIFICATES, LICENSES AND REGISTRATIONS:*

• Certificate of Training for Mastercam or equivalent CAM system for multi axes milling and turning.
• GD&T certification.

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EDUCATION AND/OR EXPERIENCE REQUIRED:*

• Multiple years of experience programming complex high tolerance precision parts.
• High level proficiency with Mastercam programming software and solid modeling experience, writing complex CNC programs that incorporate high speed machining techniques.
• Thorough understanding of probing systems and integration for process and tool life monitoring.
• Experience and familiarity with horizontal mills, palletized manufacturing cells and cell controllers.
• Must be well organized and able to effectively present information in one-on-one and small group situations.
• Ability to add, subtract, multiply, and divide in all units of measure, using whole numbers, fractions, and decimals.
• Ability to apply concepts of algebra, geometry and trigonometry
• Ability to define problems, collect and organize data, establish facts, and draw valid conclusions
• Ability to read and interpret complex documents
• Computer literacy including, but not limited to, Microsoft Word, Excel, & CAD / CAM software
• Organizational, analytical, and planning skills
• Ability to organize and manage complex projects
• Ability to create and present presentations to large groups of people

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PHYSICAL DEMANDS WHILE PERFORMING THE JOB:*

• While performing the duties of this job, the employee is regularly required to stand, sit, walk, balance, stoop, kneel, and crouch.
• The employee frequently is required to use hands to handle objects
• The employee is occasionally required to lift and move objects up to 15 pounds
• Specific vision abilities required by this job include close vision and the ability to adjust focus

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WORKING ENVIRONMENT OF THE JOB:*

• The physical environment requires the employee to work in a normal office setting with frequent visits to the manufacturing floor while reviewing CNC programs.
• While performing the duties of this job, the employee is occasionally exposed to moving mechanical parts.
• The noise level in the work environment ranges from quiet to moderate.
• The employee will occasionally be required to use personal protective equipment to prevent exposure to hazardous materials commonly used in a manufacturing environment.

Salary Range $110K - 130K

Job Type: Full-time

Pay: $110,000.00 - $130,000.00 per year